Custom Micro DC & Coreless Motor Solutions | XH Motor

At XH Motor (www.coreless-motor.com), we are a dedicated manufacturing enterprise specializing in the R&D, design, and production of high-performance micro DC motors, brushless motors, coreless motors, and custom gearboxes.

With over a decade of industry expertise, we deliver tailored motion control solutions for high-precision applications, including automotive accessories, smart home automation, medical devices, security locks, personal care, and industrial equipment.

Why Choose XH Motor?

Advantage Feature Benefit
Speed Agile R&D & Quick Response Inquiry responses within 12 business hours to accelerate your project pipeline.
Flexibility End-to-End Customization Fully tailored electrical parameters, mechanical shafts, gear ratios, and integrated drive electronics.
Partnership Long-Term Collaboration Deep technical alignment and scalable production capacity to grow with your business.

Key Manufacturing & Quality Certifications

Our production facility operates under strict quality management frameworks to ensure every motor meets global industry standards:

  • System Certifications: ISO 9001, ISO 14001, and IATF 16949 (Automotive Grade).
  • Motor Range: Diameters from 8mm to 80mm.
  • Compliance Standards: CE, RoHS, and REACH certified (UL and EMC compliance available upon project requirement).

Product Lines & Custom Motor Solutions

Our Core Product Offerings

  • Brushed DC Motors: Compact and reliable, featuring options for metal or carbon brushes based on lifespan and current demands.
  • Brushless DC Motors (BLDC): High efficiency, extended operating life, low noise, with available coreless and outer rotor structures.
  • Geared DC Motors: Spur, helical, bevel, and worm gearboxes in plastic, brass, stainless steel, or powder metallurgy.
  • Integrated Drive Controllers: Full system solutions incorporating custom PCBA driver boards, encoders, connectors, and lead wires.

Industries We Serve

  • Automotive Accessories: Actuators, HVAC systems, smart seating, and electronic latches.
  • Smart Home & Appliances: Smart locks, robotic vacuums, and automatic blinds.
  • Medical Devices & Robotics: Surgical tools, infusion pumps, and precision exoskeletons.
  • Industrial Automation: Smart meters, motorized valves, and power tools.

Technical Specifications & Customization Capabilities

Parameter Range Standard Offerings Custom Options
Diameter Range 8mm – 80mm Custom housings & mounting flanges
Motor Type Brushed, BLDC, Coreless, Gearbox Custom winding & magnetic circuit design
Gear Types Spur, Helical, Bevel, Worm Metal (powder metallurgy/brass/steel) or plastic gears
Brush Types Precious Metal Brushes, Carbon Brushes Selected according to speed & load requirements
Accessories Lead Wires, Connectors Encoders, Worm Gears, Custom Shafts, Fan Blades

Our 6-Step OEM/ODM Motor Development Process

  1. Requirements Analysis: Engineering consultation covering key parameters (voltage, speed, torque, mechanical size, noise level, target life, and environmental constraints).
  2. Feasibility Analysis & Proposal: Design risk evaluation, tooling cost calculation, and development schedule generation.
  3. Specification & Design Confirmation: Advanced engineering using FMEA, VE, 2D/3D modeling, and MEA performance evaluation systems.
  4. Design Verification: Rigorous pilot sample production and complete data verification testing.
  5. Production Planning & Tooling: Tooling build, equipment setup, process optimization, and sample validation in customer applications.
  6. Mass Production & Delivery: On-time manufacturing, global freight logistics, and continuous post-delivery technical support.

Frequently Asked Questions (FAQ)

What brush options does XH Motor use for brushed DC motors?

We use both metal brushes and carbon brushes. Metal brushes are ideal for smaller motors with moderate current needs, while carbon brushes are preferred for larger motors requiring higher current capacities, longer operational life, and reduced commutator wear.

What is the noise level of XH Motor products?

Our motor noise control is industry-leading. Mechanical and electrical noise levels (measured in dB based on background noise and distance) are customized using optimized structural design and brush materials to meet your specific project thresholds.

What information is required to evaluate a motor customization request?

To provide an accurate assessment, please share:

  • Operating Performance: Rated voltage, load speed, rated torque, stall torque, and stall current.
  • Mechanical Dimensions: Max housing size, shaft dimensions, and terminal orientation.
  • Environmental & Life Specs: Operating temperature, duty cycle, target lifetime, noise requirements, and EMC standards.

What are your minimum order quantities (MOQ)?

  • Standard Brushed & Brushless DC Motors: 5,000 – 10,000 units / lot
  • Standard Geared Motors: 1,000 units / lot

What are the standard delivery lead times for samples and production?

  • Standard DC Motor Samples: 10 – 15 days
  • Gear Motor / Custom Shaft Samples: 15 – 20 days
  • Mass Production Lead Time: Standard 35 days (subject to order volume and specifications).

Can you supply brushless motor controllers and custom gearboxes?

Yes, we provide full motion solutions including BLDC drive controllers, custom gearboxes (integrated with our motors), encoders, and custom shaft profiles.

Get a Custom Quote for Your Motor Project

Contact the XH Motor engineering team today to turn your product requirements into a reliable, mass-production reality.

  • Website: www.coreless-motor.com
  • Response Time: All inquiries answered within 12 business hours.

📌 We accept customized specification/parameters/drawings, contact us now for your requirement. Our engineering team will be delighted to make samples for you.

  • 📧 Email Us: chinaok321@gmail.com

  • 📱 WeChat/Mob: +8613713792667   ( our Whatsapp is blocked, please don't use whatsapp, just email, thanks)